Please take note that the laser cuts the plastic under a slight angle which may be visible on thicker parts. To better rip off the film on the cutting acrylic sheet, you can also clean the surface with a cloth dipped in liquid gasoline. After approximately an hour, the film will weaken and be easier to tear off. Laser-cutting acrylic presents numerous challenges compared to other manufacturing techniques including increased manufacturing speed, lack of tooling costs, and ability to cut any 2D shape.

The name “acrylic” refers to the plastic made from acrylate monomers that themselves derive from acrylic acid (propenoic acid) formed by the oxidation of propylene. Acrylic is particularly noted for its high degree of transparency, resistance to both tensile and compressive forces, and elasticity. While acrylic is a generic industry name, several branded versions of acrylic exist with one notable brand being Plexiglass.

Plus, it even comes with a rotary module add-on for increased versatility and 360-degree engraving. Acrylic is a material that lends itself to different types of operations. For gluing you will want to use a solvent-based glue which will soften the surface of the acrylic as it welds the parts together, chemically bonding the two pieces into one. Increase speed, cut power, and decrease the amount of energy reflected per unit of time while optimizing processing settings. Creating a mould for injection molding is extremely expensive (complex molds can be $100K), but once manufactured, it can turn out complex 3D parts in a matter of seconds. Considering that a mould can last into the millions of production cycles, the mould cost becomes irrelevant, but only if used en masse.

acrylic laser cutter

The Makrolon® is also suitable for laser processing. CO2 laser cutting machines are more suited for cutting glass. They can cut through thicker sheets in one pass and can cut acylic of any color. In one pass, xTool P2 can cut up to 20mm thick. The cutting outcome has an impact on the substance itself. There may be local variations for the same thickness of laser cutter sheets.

Which Is The Best Laser Power For Cutting Presentation Parts?

The sheet form of both types of acrylic are different. They have the same chemical composition, but have different properties. To ensure optimal results, it is advisable to test each type to determine its suitability for laser cutting. Laser engraving or cutting uses lasers to raise the temperature of the material. Depending on the material’s boiling point, the material can transition from solid to gaseous state.

Glowforge are the easiest to use lasers for home business owners looking to create cool projects and sell them on Etsy or other stores and make money . You can put up to 18”×20” acrylic sheets in Glowforge, but the work area is only about 11”×19”. One of the drawbacks of using a Neje as an acrylic cutter is its lack of enclosure. Engraving and cutting acrylic give off smelly fumes you must extract and ventilate.

Which Laser Technologies Are Used?

Depending on the software and add ons purchased, they can offer immense customization for certain types of items. The xtool D1 uses innovative technology to combine two laser beams into one laser source. A single laser cutting machine has the power of the 10W dual laser. It is known for its glossy finish, transparency, optical clarity, and vibrant hues.

Trophy & Award Engraving

One of our staff will contact you right away if you fill out the form below. Businesses come up with clever ideas but are discouraged because it is hard to get those ideas off the ground. Lazer wants to break the pattern by giving manufacturers the technology and tools to innovate. You can add cute designs or names to your selfies if you want to stand out. All you have to do is make an enclosure for the arcade games.

By the time a laser cutter is ready for use, an engineer in the Oakland Bay Area could have placed their order and gotten it the same day. It is always the individual application that acrylic laser cutter determines which laser power is recommended. If the material allows for faster cutting, then more power will enable it. We recommend a laser power of more than 80 watt for high speed applications. There are many designs of ornaments for different occasions.

A high degree of precision and the fact that it can be cut using a laser cutter help to justify the high price of the material. Ponoko only sells engineering grade materials that ensure consistency between parts. A part manufactured by Ponoko today will be almost identical to another part manufactured a year from now. The most important factor to consider is that it doesn’t cause the same damage as glass.